Drilling for Oil

Drilling started over two thousand years ago in ancient China with a pulley system that had a rate of penetration of approximately 2 feet per day. Creating a wellbore could take as long as 3 years. They used oxen to rotate bamboos underground to make their own version of coil tubing.

Currently, drills can have a penetration rate of up to 50 feet an hour. What we can do in 1 hour with a drilling rig took our ancestor’s nearly a full month. The technological advancements in drilling really have come a long way. We’re now able to get large quantities of oil to power vehicles and many machines needed for the daily industrial and civilian life.

Basically, drilling is not getting a giant sharp drill like object and powering it through the ground. When seen at basic level, yes, drilling is more or less a simple concept to understand. But to actually drill? Not really. Effective and safe drilling requires an extraordinary amount of knowledge and data. The corrosion rate of pipes & other possible inevitable defects must be prepared and calculated for. How much will a pipe buckle at what point and how it will buckle are just two of the many issues that must be appropriately dealt with through a great deal of calculation.

With all these issues to look at, it can be assumed that there’s is no room for error. However, there’s room for error, but only to a certain point. Once the pipes break or if the drilling rig malfunctions, it costs a lot to replace the parts and materials & resume the operation. It may seem simple, but drilling requires a lot more than it seems so think twice before you pass off drilling as mundane.

Rig Walking Systems

Drilling Rig Walking System

Land drilling rigs are in high demand these days. So being able to move the rig to multiple spots within one location without rigging down, is becoming the “norm”. The oil and gas industry has diversified the use of these types of systems for the movement from well to well for the land based drilling structures. Arc Designs, Inc. is helping drillers to not have to rig down and disassemble the rig just to move to try another location near by. Our rig moving system consists of several components that work in unison to lift and reposition the heavy load of the rig. The key to performing this safely and without possible damage to the rig is the control system. Hydraulic control systems have been prominent in the well drilling industry for decades, but with todays technology and our innovation we have developed control systems that not only lift and move your rig, but do it with precision. Our system is engineered to perform at optimal efficiency and virtually maintenance free, that’s what todays drillers are looking for. The Arc Designs, Inc. team will help make sure our walking system will fit your needs and your rig.

Arc Designs Inc. is a full service fabrication company that excels in providing the best to customers in its industry. API and AWS certified, any product or service Arc Designs Inc. provides is guaranteed to be top of the line quality and unsurpassed in performance. Please contact us today to see how our Rig Walking System can help your rig move faster and safer soon.

Design – Not Your Average Artist

Design typically means fashion, colors, and other glamorous aspects. In the world of fabrication? Not so much. Your usual designer and artist can paint beautiful images and design fancy dresses to wear at red carpet events. That’s one way to go. Designers or “artists” if you will, in the fabrication industry focus more on what it should be rather than dreaming about its possibilities. Designing in the fabrication industry means drawing blue prints of the most complicated machinery and tools. Additionally, they must account for what materials must be used, how much of it, and where. Of course its not always for a complicated project, but lets face it. In this day in age, if the project was that simple, you wouldn’t be calling in a professional to create the architecture of the product.

This is what you might think of when you hear the word artist in the normal world:

This is what an designer or “artist” does in our world of fabrication:

Design isn’t always flashy or beautiful, but in the world of fabrication, design carries its own meaning and unique beauty.

Plate Cutting & Sawing – Cutting for Dummies

When you hear about sawing, not much comes to mind except, well, a saw. It’s a fairly basic process that’s used often enough to where everyone knows of it, but not enough to where everyone really knows much about it. One would think that sawing’s just sawing. That’s what it is and that’s just how it’s gonna be. Contrary to popular belief, sawing’s not just a handle attached to a sharped jagged blade. Yes it’s quite true, sawing can be sophisticated and be used for more than cutting wood and killing off people in horror movies. All jokes aside, sawing really has evolved over the years since its inception. Nowadays, there are mechanical saws such as the radial arm and electric miter saw that can do much more than just cut wood. Cutting through pure rock and steel is entirely possible now. Of course if you’re in the industry, this isn’t news, but for many people outside of the industry, it may come as a shock when you tell them that giant mechanical piece of a machine is a saw. Yes that is a saw and it is cutting through many inches of steel.

Plate cutting’s pretty much in the same boat when it comes to general public knowledge. Heck some people might even think its where you cut dishes. Although with plate cutting tools, that is most definitely possible, it is also most definitely not what the process is about. Plates of metal must be cut and shaped a certain way for specific projects. The best part about it is that you don’t even really have to do it yourself anymore! With the aid of computers, CNC Plate Cutting aka Computer Numerical Control Plate Cutting is where the computer and the software utilized with it does all the work for you. Well not all of it. Employees still have to be trained in using the software, the computer, and still be educated on how plate cutting works. Even if a doctor can just press a button to complete a surgery, you’d sure feel a whole lot better if he we knew what he was doing anyways. Even if a computer was there to make it much easier.

Machining – Slice and Dice

Ever walk by an abstract building or structure and wonder how it got like that? The answer to that question can be answered in one word: Machining. Sometimes, the average looking piece of metal just won’t do. For whatever reason, it needs to look a certain way that’s so unique it’ll turn heads. Machining may seem like just cutting metal into certain shapes to fit a certain part or role, but there’s more to it than that. Aesthetics in machinery can go a long way. For example, if you needed a car, the most important thing is that it can get you from point A to point B. Naturally, if there are cars that look nice and get the job done, you’d take that one without a doubt. That is, if the nice car is within your budget. The same goes for machined metal. Most of the time with fabricated and machined materials, the most important thing is that it does what it needs to do. However, when it comes to tools and materials within industries that involve some serious work like drilling, you don’t want just any tool. You want the best looking tool the industry has to offer. You may ask: “What about the quality and the functionality of the tool? Isn’t that more important?” Yes, quality and functionality of a tool or any product is important, but when it comes down to it, quality and functionality should be by default, already good. The aesthetic aspect of a tool or any other machined product isn’t just icing on the cake. If the machine shop can make it work and look good, it tells you something about the people who made it. It tells you that they have better resources and very capable employees. In most cases you should assume the best, but anticipate the worst. If a company machines something for you and its the best thing you’ve ever seen, take it for what it is. Because chances are, no one in the machining industry wants a bad reputation. A good looking product under these circumstances doesn’t mean its too good to be true, but rather a statement saying: “Anything they can do, we can do better.”

Welding – Getting it together

Walk into a junk or metal scrap yard and all you see around you is a mass of seemingly useless objects. In reality, when correctly combined, those materials have the potential to be almost anything. That’s what welding’s all about: taking the useless or broken and turning it into something new. Bringing what was torn apart back together. As emotional and sentimental as it sounds, its not exactly pleasant work. When you have to hold a welding tool that can burn up to heat levels of 3,500 Celsius. That’s a lot of heat. A lot. It takes only 100 Celsius degrees of heat to boil water and that’s already hot enough for anyone. Take that heat output and multiply it by 35. Maybe in the state of Texas the welding torch isn’t as hot for some people, but wherever it is, it’s always capable of cutting through inches of steel which reason enough for anyone to stay far away from it as possible. Dangerous as it might be, it’s still a fairly simple process. If it were to get anymore complicated however, expect to see a rise in accidents in fabrication and machine shops. Still, welding is essential and won’t be going anywhere for a long time. Welding’s one of those thing’s where the process couldn’t be any simpler, but the consequences of messing up couldn’t be any more dangerous. Appreciate all those welders out their making our industries stable because they definitely deserve it!